I am surprised that Oakley doesn’t use a centrifugal Investment casting (Lost Wax) process, as it really elimitates the posibility of bubbles and gives a denser cast metal but is typicaly a little smaller scale process.
I really think that the whole you aren't allowed to know what the “magic metal” is and we aren’t telling is all marketing. It isn't mystical metal with advanced properties, in fact I am not sure that the metal has many special properties other than it is a lightish weight metal and it is rigid.
If those are the only perimeters you could make them out of oak
as far as just use cast Ti, sure it just oxidixes to a black oxide that is fairly durable